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2016 Air Intake Water Ingestion Fixed!

8.9K views 16 replies 10 participants last post by  c4ar  
#1 ·
Hello everyone!

My first post here and please ignore my terrible grammar. After washing the car recently, the engine occasionally shook terribly when I started the car the next day. I figured some water might get into the engine because I haven't had a chance to complete the recall about this issue (I imported the car to Canada and VW Canada will not do the recall for me for free because my car technically "belongs" to VWoA). I know this is a well-known issue here but VW China had this water-ingestion problem fixed a few years ago due to some extensive complaints from owners and a major public campaign against VW China. So I went to Taobao (Alibaba in China), bought the part designed and used to fix by VW China, and had my gf shipped to me. I installed the part and poured some water along with the headlight and engine cover, and voila, NO MORE water got into the air filter box! I also removed the rubber cap under the air intake tube and tested there, no water at all!

Super easy to install and here are some pictures I took:

The parts are 7P6805762 (this is the part used to cover the intake and divert water away from it) and 7P6805962C (my 16 model already has this part installed from the factory).
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The first step is to remove the front grille. For the 15-17 model, there are four screws on the top (T20 screw driver) and eight hidden clips under the grille. Those hidden clips are not easy to unclip and I cut some plastic packages and put them under my pry bar to prevent the clip from coming back. After unclipping all those clips, pull the grille horizontally with some subtle forces and it will come right out.

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Then I just clip part 7P6805762 on part 7P6805962C and that is. Problem solved. Here are some pictures, and you can see how the part will divert water away from the air intake.

Original:

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Fixed:

I had to remove the upper part first so that I can slip the lower part in.

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I later moved the lower part to the middle of that edge. The picture shown is too close to the headlight and pouring heavy water might spill over and still get into the air intake tube.

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#10 ·
Hi All,
Just discovered my 7P wet air filter and read this post..so just been to South Yarra VW and ordered the part…which they are getting in for me..BUT ..they wont fit it as AU cars were only fitted with 7P6805762C..a partial solution..
Ridiculous as there have been recalls in the U and China for thousands of cars.
 
#12 ·
Hi All, Just discovered my 7P wet air filter and read this post..so just been to South Yarra VW and ordered the part…which they are getting in for me..BUT ..they wont fit it as AU cars were only fitted with 7P6805762C..a partial solution.. Ridiculous as there have been recalls in the U and China for thousands of cars.
I installed the other part but the part with C in it was installed from the factory.
 
#15 ·
Just thought I would update my progress on the water ingress 7P issue, this time to suit the V8 tdi with twin intakes.

I took the front grille off and had a good look at what we have to work with to try to stop water dribbling into the intake, after speaking to VW regarding purchasing their "china" solution it appears that they don't make a LHS version of 7P6805762 and 7P6805962C which would be required if you have the V8 diesel engine.

What I came up with is to partially encapsulate the horns with insertion rubber, the rubber covers the exposed area above the horns and is fastened by using an existing radiator mounting bolt. I really do not see any way any water can get past this shield and into the intakes, my main concern was to leave enough of an opening to allow sufficient air to reach the turbo's.
I'll let these pics tell the story.

Tony
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#16 ·
Anyone done this fix on the pre-facelifts? I tried to fit the lower piece and it won't go in as it seems this piece of plastic is in the way VS the facelift which doesn't have it in the way as much
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owns 2013 Volkswagen Touareg V6 TDI