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150,000 miles on original timing belt and water pump

28K views 49 replies 22 participants last post by  1BadAssT-Rex  
#1 ·
That's right. I've gone 150,000 miles on my original timing belt and water pump on my '04 V8. VW should pay me to replace it just so they can analyze it (the timing belt that is). It is a bit loose with a good bit of play but never caused a problem. The decision is made and I am changing it myself. I could use some input aside from the other threads. You see, I REALLY need to keep cost to an absolute minimum. I only need to get another year and a half/40,000 miles out of this one. There is no oily spots or leaky spots that would necessitate crank or cam seals. I AM of the opinion to go ahead and do the water pump while the front clip is off even though I have never had cooling issues.

- How necessary is it to replace the tensioners and idlers (I had an '88 Vette with 140,000 and never replaced those for the serpentine pulley)?
- How about the tensioner damper?
- Is the water pump the pulley right above the crank pulley? Do the cam covers have to come off to get to it?
- Can I just change the actual belt and water pump and be done with it?
- Does the Bentley manual cover this?
 
#4 ·
Water pumps and timing belts don't show signs of trouble...the just fail at one point and then you're screwed.

While you have it all apart it just makes sense to change your tensioners and related parts...a failed tensioner can be as bad as a failed timing belt.
 
#5 ·
Having spent 10 years at Mercedes, I know that belts are designed to last more than 80,000 miles as per conventional wisdom. Taking it to 150,000 was just arbirtrary, but as our Forum Member from Tennessee pointed out in a previous thread, supplier's service life rating is much longer. Mine was getting noticably stretched and that was why I decided it was time to change.

So far the only place I can find which rents the tools is blauparts.com and they require purchasing their timing belt kit. Any other sources for tool rental would be greatly appreciated.

Signed on to ALLDATADIY.com and so far their info is pretty comprehensive.
 
#7 ·
If you are going to do it, then do it right. Change timing belt, tensioner pulley, water pump, and thermostat. I was going to have mine done early at 58K since it is apart for the trans replacement, but the dealer wanted $1000 in parts alone. I don't plan on keeping it past 80k so does not make sense for me. The technician said the only difficult part was a bolt on the bottom left, above/behind the altenator. Not sure what he meant, maybe its hard to get to I don't really know. Good luck.
 

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#8 ·
I just had mine done. My indi shop found two bolts that were seized on the water pump to the heads. They sent it to a VW dealer in Denver who had to drill the bolts out, tap and install threaded inserts. They said it has become a common problem with seized bolts. So my $1,000 project wound up a $2,500 project. If you are doing this yourself and you could be in the same situation. Cheers!!
 
#11 ·
I posted my mileage in support of another poster's comment in another thread directly from the supplier that if the motor is not beaten on, the belt should last "forever." My belt is actual evidence that under the right driving conditions, stretching (which is something that CAN be determined visually) became an issue before ANY other sudden and catastrophic failure. I have heard of many examples of 4 cyl VW belts failing, which could be the source of the 80,000 mile rule. But I haven't heard of any actually failing on a Touareg and nor had my dealer.
You only have to look on ebay to see that 90% of the Touaregs have not made it past the 80k mile mark yet, let alone "gamblers " driving it to 150k.
THAT is the reason dealers have not noticed many failures.
Apparently the belts do also what they are designed for and that is lasting 80k
I opted for a new timing belt at 70k due to waterpump failure.
Waterpumps are not supposed to go either but it did anyway.

I am just thinking 150k on a belt is very irresponsible but hey it is your wallet we are speaking of:clap:
 
#16 ·
My work has me dealing with automotive engineers on a regular basis and know that if a published service schedule says 80k the tests behind that number was quite a bit more. Maybe not 150k but enough that you don't need to panic at 85k.
 
#23 ·
THe '04-'06 V8 has a timing belt & serpentine belt...the '07+ FSI V8 does not have a timing belt (its chain driven...no replacement required)
 
#25 ·
Please also note that if you are doing your own, make sure those cam sprocket retaining plates are lined up perfectly horizontally and that the larger of the two holes are to the inside. This should put the factory timing paint mark at exactly 12 o'clock and allow the use of the cam sprocket tool. It should also put the engine at TDC which can be confirmed with the timing hole on the left side of the block - unbolt the seal and confirm the drilled out notch on the crank.
 
#26 ·
In Europe a lot of people are changing belts at 5 years even if the advised mileage has not been reached. I think even VW recommends this. The belt can perish and let go even if it's not done the miles.
 
#31 ·
04 v6 has timing chain. 04 v8 has timing belt.
Both have serpentine belts that run things like the a/c compressor.
 
#32 ·
Found this on another forum:

Only the V8 non FSI lump has ye olde poly belt.

V6 3.2 and 3.6 has a timing chain, as does the FSI V8.

2.5 and V10 5.0 are gear driven.
 
#33 ·
just for reference:

Pulled apart a customers 04 V8 last night. At 90K his belt was about to fall off. Very lucky I got it in when I did. But he was starting to have issues with it suddenly dying (throwing a crank speed sensor no signal code... do the math).

HIGHLY RECOMMEND SERVICING TIMING BELT BEFORE 80K
 
#35 ·
V8 timing belt

I jst got my 2006 V8 timing belt and water pump done at 131000km. The coast was $1500CND.Had to replace everthing th rollers and tensioners, right know it runs quiet. If your doing it yourself follow the Audi Q8 same motor, they dont remove the front of the truck just the hoses and the fans and gives enough room for the hands to work. Good luck:mad::mad::mad::mad:
 
#37 ·
Anyone whose car is 2005 or older should consider replacing the belt regardless of mileage if it hasn't been done already.
 
#39 ·
My 04 is in the shop for overheating and coolant leak. Looks like the water pump has failed (which is covered under extended warrenty). They said timing belt and tensioners look bad ... since they are there I am having it done. At 73k miles now.
 
#41 ·
I have to order mine in the next couple weeks, sitting at about 72.5 right now... ECS the best place to order? My dealer wanted 1600 to do this job, so I'm just going to do it myself.

You cannot just do it yourself. You will need special tools to do it.
(which you can rent)