Moderator Note:
The following threads on this subject:
(My front air suspension blew out at 65mph. - UK Air suspension problem - connector snapped??) have been combined into this thread.
Any posts that might be completely irrelevant as a result of duplication may be removed from the discussion as needed.
I reluctantly went to the dealer today, to go ahead and have the drivers side headlight surgically removed, and have the inner tray replaced with a new one while we where at it. $180+ some labour. Not too bad, thought I'd make a 1/2day of it looking at the new VAGs in the showroom.
Service rep calls me from the waiting/showroom area, and tells me we have to show you something, with a serious look on his face. This is what he showed me below on the passenger side inner wheel well. Took the pictures with the iPhone.
The air hose had snapped off the shock housing as you can see, when the mechanic raised the egg to take off the bumper, in order to remove the headlight assembly. He claims that's when the aluminum hose ending broke off. Now here's the initial, give one a heart attack kicker. The mechanic on the spot beside my truck, told me that this can't be repaired, not only that, but there is no replacement part for it, and that the WHOLE COMPLETE HOUSING (air shock) would have to be replaced. $2880 tax+labour included :shock: ! The mechanic went on to say that it was repairable on Audi's air susp, but not the Touareg's. After I swallowed whatever it was that I swallowed and regained my composure, and it was then that I snapped these pictures. I then told them, that with all due respect, it made no sense at all, that because of one bloody small hose snapping off, it necessitated the comlpete replacement of an air strut! [-( No friggin' way!!! And with that blurted out politely by me, as we walked back to sit in the service reps office, and "discuss the situation further", the manager suddenly showed up, and was quite open and honest in saying with no hesitation, as he must have overheard the commotion, that the mechanics prognosis MIGHT have been in all likelihood wrong, and that he seemed to remember a TSB on that particular repair. The hypothetical TSB involved changing some sort off "inner sleeve" within the air shock housing, and he went on to say, that it would be difficult to remove, but it was feasible, but there was STILL A CHANCE, that the air shock would be damaged beyond repair, during the initial old sleeve removal.
I then told the manager that the mechanic had said that it was not possible repair it in any case, and the manager then winked at me, and said I have an other man who will do the job. There's confidence for ya!

So what do you guys think about all this? I'm posting this for 1st, is this a simple repair? Was the mechanic truly BS? Am I about to get wallet sucked for nothing? I'm not in the mood to spend $3000 grand so soon in the game over one lousy hose snapping off. 2nd reason I'm posting this, is so that you members out there with the air suspension, to take notice of this particular area. It truly is prone to aluminum type of oxidation, call it corrosion if you will.
The other side of the truck, the drivers side, although still intact, was also showing signs of corrosion, and the mechanic told me at was a matter of time before it too snaps off. WTF! I took a pic of that also for your viewing pleasure, which would be the one on post#2.
The following threads on this subject:
(My front air suspension blew out at 65mph. - UK Air suspension problem - connector snapped??) have been combined into this thread.
Any posts that might be completely irrelevant as a result of duplication may be removed from the discussion as needed.
I reluctantly went to the dealer today, to go ahead and have the drivers side headlight surgically removed, and have the inner tray replaced with a new one while we where at it. $180+ some labour. Not too bad, thought I'd make a 1/2day of it looking at the new VAGs in the showroom.
Service rep calls me from the waiting/showroom area, and tells me we have to show you something, with a serious look on his face. This is what he showed me below on the passenger side inner wheel well. Took the pictures with the iPhone.
The air hose had snapped off the shock housing as you can see, when the mechanic raised the egg to take off the bumper, in order to remove the headlight assembly. He claims that's when the aluminum hose ending broke off. Now here's the initial, give one a heart attack kicker. The mechanic on the spot beside my truck, told me that this can't be repaired, not only that, but there is no replacement part for it, and that the WHOLE COMPLETE HOUSING (air shock) would have to be replaced. $2880 tax+labour included :shock: ! The mechanic went on to say that it was repairable on Audi's air susp, but not the Touareg's. After I swallowed whatever it was that I swallowed and regained my composure, and it was then that I snapped these pictures. I then told them, that with all due respect, it made no sense at all, that because of one bloody small hose snapping off, it necessitated the comlpete replacement of an air strut! [-( No friggin' way!!! And with that blurted out politely by me, as we walked back to sit in the service reps office, and "discuss the situation further", the manager suddenly showed up, and was quite open and honest in saying with no hesitation, as he must have overheard the commotion, that the mechanics prognosis MIGHT have been in all likelihood wrong, and that he seemed to remember a TSB on that particular repair. The hypothetical TSB involved changing some sort off "inner sleeve" within the air shock housing, and he went on to say, that it would be difficult to remove, but it was feasible, but there was STILL A CHANCE, that the air shock would be damaged beyond repair, during the initial old sleeve removal.
I then told the manager that the mechanic had said that it was not possible repair it in any case, and the manager then winked at me, and said I have an other man who will do the job. There's confidence for ya!
So what do you guys think about all this? I'm posting this for 1st, is this a simple repair? Was the mechanic truly BS? Am I about to get wallet sucked for nothing? I'm not in the mood to spend $3000 grand so soon in the game over one lousy hose snapping off. 2nd reason I'm posting this, is so that you members out there with the air suspension, to take notice of this particular area. It truly is prone to aluminum type of oxidation, call it corrosion if you will.
The other side of the truck, the drivers side, although still intact, was also showing signs of corrosion, and the mechanic told me at was a matter of time before it too snaps off. WTF! I took a pic of that also for your viewing pleasure, which would be the one on post#2.