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Winterizing Diesel Fuel Additive Recommendations

5.2K views 25 replies 14 participants last post by  jvalek  
#1 ·
Hello all: This will be my first winter owning a TDI and need to figure out what I need to do to prevent fuel gelling due to sub-freezing temps. My garage is not heated. My 09 TDI will be subject to minus zero temps occasionally. Should I invest in a fuel system heater of some sort? Best winter additive suggestions?

Thanks in advance for your assistance.
 
#2 ·
In Europe, each country defines when filling stations must switch to sell winter blend diesel which has different additives to reduce the gelling.

Although it's not as regulated in North America, the same principle applies with winter blend available.
 
#3 ·
Power Service white bottle.
 
#4 ·
Where are you?
Generally if you buy fresh fuel in your local market it is already blended for the local low temp.
I only had gelling once in the last 3 years with my GL320 in the Chicago burbs.
That was 2 days after filling up out of market and a sudden -15 degree morning.
 
#5 ·
Where are you? Generally if you buy fresh fuel in your local market it is already blended for the local low temp. I only had gelling once in the last 3 years with my GL320 in the Chicago burbs. That was 2 days after filling up out of market and a sudden -15 degree morning.
Same location as you. I know the fuel is blended here but I use an additive most of the time, anyway, for other benefits. I use Stanadyne Performance most of the year. I rarely get bio.

BTW, I was told Meijer has premium diesel...never tried it. The Meijer at Golf and Algonquin.
 
#6 ·
(I was actually asking DRIFTER, where he was, since he asked the question about needing additives.)

We have a small BP near us that moves a lot of Diesel and has great prices.
It is bio, and not BP, but I have never had an issue. (and mine if one of the engines that MB first said not to run over 5%)

I do try to buy as much as I can out of state since it is nearly impossible to find pure D2 in IL. (Darn greenies)

It was a trip back from the east with a fill up in Ohio that gelled.
I don't think it gelled completely, probably just in the filter.
It started on the third try, threw a code for low fuel rail pressure, and went into limp.
On the next start all was well.

I have been avoiding additives since MB is so picky about fuel and oil recommendations for the non-DEF engines with DPFs.
 
#7 ·
The fuel lines are already heated, so don't go mcguyvering you vehicle. Some tips:

1. Use powerservice or fill up from a high volume station during the season switchover. The distributors winterize diesel but if you don't buy from a high volume station you could still be pumping fuel that hasn't been winterized.

2. Use powerservice when travelling south to north...fuel isn't winterized in the south, with the range of the TDI its easy to go from a balmy climate to a freezing climate on the same tank of fuel.

3. Keep your tank at least 1/2 full...this is good for the entire fuel system in any case so make it a habit regardless of temperatures.
 
#8 ·
So no Stanadyne? In the winter I do refuel more often. When temps are frigid, I do use the white bottle.
 
#9 ·
I only use it during fall/early winter. Otherwise only if I expect it to be sub zero F temperatures.
 
#11 ·
In my area, there is Ernie's Shell in Vernon Hills, BP in Northbrook (Willow and Sanders) and the BP in downtown Highland Park. I don't go by Schaumburg often but I might try the Meijer.
 
#13 ·
Heard there were lots of gelled up Touareg and Q7 diesels in Tahoe this past weekend. I am thinking this is attributed to Bay Area fuel stations not using a winter blend of diesel. Seems as though the Tahoe visitors filled up in a warm, coastal climate and drove up the mountain to sub zero temps and found out Sunday morning that their car would not start due to gelled up fuel. This was a good reminder for me to run power service white bottle when the temps drop below 0 here in the mountains.
 
#14 ·
After decades at sea running somewhat larger diesels, somewhat farther away from any assistance than most road vehicles encounter, I've been happy with commercial/industrial fuel treatment products like Biobor, and their anti-gel additive Coldflo ( http://www.biobor.com/products/biobor-coldflo-lubribor-fuel-additives/ ), and for an all round stabilizer/additive, Power Research inc.'s PRI-D.
Both great products, highly concentrated and I use them with complete sucess in my '84 landcruiser 3B diesel and my '12 treg TDi. Just understand the issues, and what can be done to treat the fuel, and dose accordingly.
 
#15 ·
It was -10 F in Dillon CO a week ago. Stanadyne worked well. Just did want to take a chance...

We have been using a busy gas station in the neighborhood nearly exclusively. At 15k miles found the fuel filter in reasonable condition.

I believe Stanadyne has a VW recommendation.
 
#20 ·
It was -10 F in Dillon CO a week ago. Stanadyne worked well. Just did want to take a chance... We have been using a busy gas station in the neighborhood nearly exclusively. At 15k miles found the fuel filter in reasonable condition. I believe Stanadyne has a VW recommendation.
I was just out between Silverthorne and Kremling this weekend for the new year. Temps definitely hit around -15 F and I had no problem with gelling and didn't have any additive in the tank. I filled up down in Denver before making the trip up.
 
#16 ·
I've owned mine since Nov of 09 and have never put anything in the tank over the winter. I have endure winters in both PA and UT with no issues what so ever. I feel if you are buy good fuel it is not necessary to put anything in the tank.
 
#17 ·
I feel if you are buy good fuel it is not necessary to put anything in the tank.
Unless you live in a transition area, and travel North-South. Met a guy at the ski resort last year who fueled up in North Carolina before he left, and gelled up on top of the mountain in West Virginia. If I lived in Maine, or Colorado, I might agree with you, but.......

I always use an additive. I just don't trust.
 
#19 ·
I still add PS White, and we only get winter diesel this time of year. I'd like to think i'm adding insurance for the HPFP, and offsetting the power lose with winterization.

Yeti, how often to you had the Lucas injector cleaner. I've never used their products?
 
#21 ·
Yeti, how often to you had the Lucas injector cleaner. I've never used their products?
I wouldn't say I am religious about it, but I try to do it at least once a month. You can generally pick it up pretty much everywhere here. I buy a bottle of it when I pick up groceries at my local store. That is how common it is. It is the only thing I put in my tank at all. In the warmer months I will add some bio to the mix, but I don't even do that very often. I definitely try to fill up at high volume stations.
 
#22 ·
I do the same. I was always worried about running out with the jetta, now i'm fanatic about never hitting the red on the fuel gauge.

I've been adding Power Service to every tank since i'm paranoid about about the HPFP, but never thought about the Lucas injector cleaner. Though, with the PS, I may not need it.
 
#23 · (Edited)
#24 ·
Interesting results on Diesel Additives. Most are fine to prevent gelling, but some actually make your fuel lubricity worse than if you used nothing...


The following are the preliminary results of a research study on diesel fuel Lubricity Additives. There is likely to be further commentary and explanation added at a future time.

PURPOSE:

The purpose of this research was to determine the ability of multiple diesel fuel additives to replace the vital lubricity component in ULSD (Ultra Low Sulfer Diesel) fuel.

HISTORY:

ULSD fuel is the fuel currently mandated for use in all on road diesel engines. This fuel burns cleaner and is less polluting than it’s predecessor, called Low Sulfer Diesel Fuel. Low sulfer fuel contained less than 500 ppm of sulfer. ULSD contains 15 ppm or less.
As diesel fuel is further refined to remove the polluting sulfer, it is inadvertently stripped of its lubricating properties. This vital lubrication is a necessary component of the diesel fuel as it prevents wear in the fuel delivery system. Specifically, it lubricates pumps, high pressure pumps and injectors. Traditional Low sulfer diesel fuel typically contained enough lubricating ability to suffice the needs of these vital components. ULSD fuel, on the other hand, is considered to be very “dry” and incapable of lubricating vital fuel delivery components. As a result, these components are at risk of premature and even catastrophic failure when ULSD fuel is introduced to the system. As a result, all oil companies producing ULSD fuel must replace the lost lubricity with additives. All ULSD fuel purchased at retail fuel stations SHOULD be adequately treated with additives to replace this lost lubricity. The potential result of using inadequately treated fuel, as indicated above, can be catastrophic. There have been many documented cases of randomly tested samples of diesel fuel. These tests prove that often times the fuel we purchase is not adequately treated and may therefore contribute to accelerated wear of our fuel delivery systems. For this reason it may be prudent to use an after market diesel fuel additive to ENSURE adequate lubrication of the fuel delivery system. Additionally, many additives can offer added benefits such as cetane improver, and water separators or emulsifiers.

CONTENT:

In this study we will test multiple diesel fuel additives designed to replace lost lubricity. The primary component of this study is a side-by-side laboratory analysis of each additive’s ability to replace this vital lubricity. Additionally, claims of improving cetane, water separation or emulsification, bio-diesel compatibility and alcohol content will be noted. These notes were derived from information that was readily available to consumers (via the label and internet information) and none of this information has been evaluated for validity and/or performance. Cetane information has only been noted if the word “cetane” was used in the advertising information. The words “improves power” has not been translated to mean “improves cetane” in this evaluation. Information on alcohol content is provided by indicating “contains no alcohol”. Omission of the words “contains no alcohol” does not imply that it does contain alcohol. This information was simply missing in the information available to a consumer. However, the possibility of a form of alcohol in these products is possible. Additionally, information on dosages and cost per tankful are included for comparison purposes.

How Diesel Fuel Is Evaluated For Lubricating Ability:

Diesel fuel and other fluids are tested for lubricating ability using a device called a “High Frequency Reciprocating Rig” or HFRR. The HFRR is currently the Internationally accepted, standardized method to evaluate fluids for lubricating ability. It uses a ball bearing that reciprocates or moves back and forth on a metal surface at a very high frequency for a duration of 90 minutes. The machine does this while the ball bearing and metal surface are immersed in the test fluid (in this case, treated diesel fuel). At the end of the test the ball bearing is examined under a microscope and the “wear scar” on the ball bearing is measured in microns. The larger the wear scar, the poorer the lubricating ability of the fluid. Southwest Research runs every sample twice and averages the size of the wear scar.
The U.S. standard for diesel fuel says a commercially available diesel fuel should produce a wear scar of no greater than 520 microns. The Engine Manufacturers Association had requested a standard of a wear scar no greater than 460 microns, typical of the pre-ULSD fuels. Most experts agree that a 520 micron standard is adequate, but also that the lower the wear scar the better.

METHOD:

An independent research firm in Texas was hired to do the laboratory work. The cost of the research was paid for voluntarily by the participating additive manufacturers. Declining to participate and pay for the research were the following companies: Amsoil and Power Service. Because these are popular products it was determined that they needed to be included in the study. These products were tested using funds collected by diesel enthusiasts at “dieselplace.com”. Additionally, unconventional additives such as 2-cycle oil and used motor oil were tested for their abilities to aid in diesel fuel lubricity. These were also paid for by members of “dieselplace.com”.
The study was conducted in the following manner:
-The Research firm obtained a quantity of “untreated” ULSD fuel from a supplier. This fuel was basic ULSD fuel intended for use in diesel engines. However, this sample was acquired PRIOR to any attempt to additize the fuel for the purpose of replacing lost lubricity. In other words, it was a “worst case scenario, very dry diesel fuel” that would likely cause damage to any fuel delivery system. This fuel was tested using the HFRR at the Southwest Research Laboratory. This fuel was determined to have a very high HFRR score of 636 microns, typical of an untreated ULSD fuel. It was determined that this batch of fuel would be utilized as the baseline fuel for testing all of the additives. The baseline fuel HFRR score of 636 would be used as the control sample. All additives tested would be evaluated on their ability to replace lost lubricity to the fuel by comparing their scores to the control sample. Any score under 636 shows improvement to the fuels ability to lubricate the fuel delivery system of a diesel engine.

BLIND STUDY:

In order to ensure a completely unbiased approach to the study, the following steps were taken:
Each additive tested was obtained independently via internet or over the counter purchases. The only exceptions were Opti-Lube XPD and the bio-diesel sample. The reason for this is because Opti-Lube XPD additive was considered “experimental” at the time of test enrollment and was not yet on the market. It was sent directly from Opti-Lube company. The bio-diesel sample was sponsored by Renewable Energy Group. One of their suppliers, E.H. Wolf and Sons in Slinger, Wisconsin supplied us with a sample of 100% soybean based bio-diesel. This sample was used to blend with the baseline fuel to create a 2% bio-diesel for testing.
Each additive was bottled separately in identical glass containers. The bottles were labeled only with a number. This number corresponded to the additive contained in the bottle. The order of numbering was done randomly by drawing names out of a hat. Only Spicer Research held the key to the additives in each bottle.
The additive samples were then sent in a box to An independent research firm. The only information given them was the ratio of fuel to be added to each additive sample. For example, bottle “A” needs to be mixed at a ratio of “480-1”. The ratio used for each additive was the “prescribed dosage” found on the bottle label for that product. Used motor oil and 2-cycle oil were tested at a rationally chosen ratio of 200:1.
The Research Laboratory mixed the proper ratio of each “bottled fluid” into a separate container containing the baseline fuel. The data, therefore, is meaningful because every additive is tested in the same way using the same fuel. A side-by-side comparison of the effectiveness of each additive is now obtainable.

THE RESULTS:

These results are listed in the order of performance in the HFRR test. The baseline fuel used in every test started at an HFRR score of 636. The score shown is the tested HFRR score of the baseline fuel/additive blend.
Also included is the wear scar improvement provided by the additive as well as other claimed benefits of the additive. Each additive is also categorized as a Multi-purpose additive, Multi-purpose + anti-gel, Lubricity only, non-conventional, or as an additive capable of treating both gasoline and diesel fuel.
As a convenience to the reader there is also information on price per treated tank of diesel fuel (using a 26 gallon tank), and dosage per 26 gallon tank provided as “ounces of additive per 26 gallon tank”.

In Order Of Performance:

1) 2% REG SoyPower biodiesel
HFRR 221, 415 micron improvement.
50:1 ratio of baseline fuel to 100% biodiesel
66.56 oz. of 100% biodiesel per 26 gallons of diesel fuel
Price: market value

2)Opti-Lube XPD
Multi-purpose + anti-gel
cetane improver, demulsifier
HFRR 317, 319 micron improvement.
256:1 ratio
13 oz/tank
$4.35/tank

3)FPPF RV, Bus, SUV Diesel/Gas fuel treatment
Gas and Diesel
cetane improver, emulsifier
HFRR 439, 197 micron improvement
640:1 ratio
5.2 oz/tank
$2.60/tank

4)Opti-Lube Summer Blend
Multi-purpose
demulsifier
HFRR 447, 189 micron improvement
3000:1 ratio
1.11 oz/tank
$0.68/tank

5)Opti-Lube Winter Blend
Muti-purpose + anti-gel
cetane improver
HFRR 461, 175 micron improvement
512:1 ratio
6.5 oz/tank
$3.65/tank

6)Schaeffer Diesel Treat 2000
Multi-purpose + anti-gel
cetane improver, emulsifier, bio-diesel compatible
HFRR 470, 166 micron improvement
1000:1 ratio
3.32 oz/tank
$1.87/tank

7)Super Tech Outboard 2-cycle TC-W3 engine oil
Unconventional (Not ULSD compliant, may damage 2007 or newer systems)
HFRR 474, 162 micron improvement
200:1 ratio
16.64 oz/tank
$1.09/tank

8)Stanadyne Lubricity Formula
Lubricity Only
demulsifier, 5% bio-diesel compatible, alcohol free
HFRR 479, 157 micron improvement
1000:1 ratio
3.32 oz/tank
$1.00/tank

9)Amsoil Diesel Concentrate
Multi-purpose
demulsifier, bio-diesel compatible, alcohol free
HFRR 488, 148 micron improvement
640:1 ratio
5.2 oz/tank
$2.16/tank

10)Power Service Diesel Kleen + Cetane Boost
Multi-purpose
Cetane improver, bio-diesel compatible, alcohol free
HFRR 575, 61 micron improvement
400:1 ratio
8.32 oz/tank
$1.58/tank

11)Howe’s Meaner Power Kleaner
Multi-purpose
Alcohol free
HFRR 586, 50 micron improvement
1000:1 ratio
3.32 oz/tank
$1.36/tank

12)Stanadyne Performance Formula
Multi-purpose + anti-gel
cetane improver, demulsifier, 5% bio-diesel compatible, alcohol free
HFRR 603, 33 micron improvement
480:1 ratio
6.9 oz/tank
$4.35/tank

13)Used Motor Oil, Shell Rotella T 15w40, 5,000 miles used.
Unconventional (Not ULSD compliant, may damage systems)
HFRR 634, 2 micron improvement
200:1 ratio
16.64 oz/tank
price: market value

14)Lucas Upper Cylinder Lubricant
Gas or diesel
HFRR 641, 5 microns worse than baseline (statistically insignificant change)
427:1 ratio
7.8 oz/tank
$2.65/tank

15)B1000 Diesel Fuel Conditioner by Milligan Biotech
Multi-purpose, canola oil based additive
HFRR 644, 8 microns worse than baseline (statistically insignificant change)
1000:1 ratio
3.32 oz/tank
$2.67/tank

16)FPPF Lubricity Plus Fuel Power
Multi-purpose + anti-gel
Emulsifier, alcohol free
HFRR 675, 39 microns worse than baseline fuel
1000:1 ratio
3.32 oz/tank
$1.12/tank

17)Marvel Mystery Oil
Gas, oil and Diesel fuel additive (NOT ULSD compliant, may damage 2007 and newer systems)
HFRR 678, 42 microns worse than baseline fuel.
320:1 ratio
10.4 oz/tank
$3.22/tank

18)ValvTect Diesel Guard Heavy Duty/Marine Diesel Fuel Additive
Multi-purpose
Cetane improver, emulsifier, alcohol free
HFRR 696, 60 microns worse than baseline fuel
1000:1 ratio
3.32 oz/tank
$2.38/tank

19)Primrose Power Blend 2003
Multi-purpose
Cetane boost, bio-diesel compatible, emulsifier
HFRR 711, 75 microns worse than baseline
1066:1 ratio
3.12 oz/tank
$1.39/tank

CONCLUSIONS:

Products 1 through 4 were able to improve the unadditized fuel to an HFRR score of 460 or better. This meets the most strict requirements requested by the Engine Manufacturers Association.
Products 1 through 9 were able to improve the unadditized fuel to an HFRR score of 520 or better, meeting the U.S. diesel fuel requirements for maximum wear scar in a commercially available diesel fuel.
Products 16 through 19 were found to cause the fuel/additive blend to perform worse than the baseline fuel. The cause for this is speculative. This is not unprecedented in HFRR testing and can be caused by alcohol or other components in the additives. Further investigation into the possibilities behind these poor results will investigated.
Any additive testing within +/- 20 microns of the baseline fuel could be considered to have no significant change. The repeatability of this test allows for a +/- 20 micron variability to be considered insignificant.

CREDITS:

This study would not have been possible without the participation of all companies involved and dieselplace.com. A special Thank You to all of the dieselplace.com members who generously donated toward this study and waited longer than they should have for the results. You folks are the best.
 
#25 ·
Thanks everyone for your input. I went with PowerService based on recommendations here and a trucking company manager I spoke with. Yesterday was -2 degrees and the PS gives me peace of mind.

And for those who were commenting about Lucas fuel treatment, I've been using Lucas for years. I was using it in my gas Audis, and now in my TDI. I believe that it helps with lubricity properties of the diesel fuel. I plan to keep my treg from many years and I'm doing whatever I can to lengthen it service life.
 
#26 ·
Thanks everyone for your input. I went with PowerService based on recommendations here and a trucking company manager I spoke with. Yesterday was -2 degrees and the PS gives me peace of mind. And for those who were commenting about Lucas fuel treatment, I've been using Lucas for years. I was using it in my gas Audis, and now in my TDI. I believe that it helps with lubricity properties of the diesel fuel. I plan to keep my treg from many years and I'm doing whatever I can to lengthen it service life.

According to the study above, Lucas makes your fuel 5 microns worse for lubricity than untreated diesel. PS isn't much better for lubricity. Opti-Lube XPD looks like your best bet...