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Windshield Replacement Complete

21K views 46 replies 14 participants last post by  BenTDI  
#1 ·
This was the very first time I have had to have a windshield replaced, let alone repaired. So a little bit of anxiety on my part, I was hoping the entire process was easy, but it did take almost 3 whole weeks to complete.

Had a typical stone chip / bull's-eye from a piece of gravel on the highway a few weeks back. It was about 18 inches from the drivers side and a few inches above the dash, so not directly in my line of site. My insurance company contracts with Arrow Auto Glass in my area, and I had a technician out at my workplace (manufacturing plant) a few days later (full glass coverage).

It was a very warm day, and during the repair, when they must apply the filler under some pressure, the bull's-eye turned into a 3 inch crack. Poop. Oh well. The repair was now going to be a replacement. I insisted on OEM VW glass, my insurance company had no issues with it, so the tech ordered the glass. It took over a week to get , and the bad weather we have been having, and Arrow scheduling, made it difficult to get it done the week before, so I ended up leaving work early Friday to meet the tech at my house just so it could get done, in my garage if necessary.

When he arrived at my house late Friday 13th (4:06pm), he was dodging thunderstorms in my area, and managed to complete the replacement outdoors in the driveway, in about 1-1/2 hours without getting poured on, just lucky. I checked the make and part number etched on the new windshield vs the original and they are identical.

I was worried about the new replacement not looking perfect, but it came out great, can't tell the difference at ,all except the new windshield is much cleaner.:p

The tech was nice enough to show me how he removed the wiper arms (easy peasy), then unclip the firewall plastic shields that cover the wiper assembly and brake fluid reservoir. The hood stays in place the whole time. Now I know how to get at the brake fluid for future service! Also got to vacuum the assorted bits of leaves and pine needles that were in there, quite a bit to. That should keep the drains free. I'll do it once a year.

The new glass came with the rear view mirror mount pre-attached, and the mirror comes off with a one quarter turn, after unclipping the housing. Seemed easy and quick , only one connector for the auto-dimming and rain sensor.

The glass was $535.50 , and labor and sealant was $152. Not sure if Arrow Auto Glass gets discounts for being a large company.

The tech told me this was his first T3, but he has done several earlier models. Said that VW glass is always more expensive. They usually do aftermarket glass, but if the insurance is paying and the customer insists, they will do OEM.
 
#2 ·
Nicely done. I have a chip or two, both small. Not going to replace but will definitely use OEM glass should I ever need to replace.
 
#4 ·
All my vehicles are insured with the State Farm Co. which has FREE windshield replacements included in their policies. I replace windshields every couple of years - this is my average time between catching gravel pebbles on my windshield driving HWY. I always replace with the OEM at the dealership. They have an affiliated glass company to do the job but they order new windshields from Germany themselves or so I was told.
 
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#6 ·
ToolmanJohn, what's the trick with removing the wiper arms? I tried once, to get the pine needles out of the plenum, but after removing the caps, and loosening the spindle nuts, the arms didn't want to budge on the spindles, and I didn't want to force them....
I just had my '12 windscreen replaced up here in BC, stone chip, same as yours, our insurance is a blanket $200 deductible for windshields, speedy glass was the dealers choice, one call to the insurance company, one call to speedy glass, and a new OEM VW windscreen installed by noon the next day. And they threw in a new set of top of the line Trico wipers, to boot!
 
#10 ·
I am getting my windshield replaced tomorrow...got a lot of chips now. I said I would go with OEM earlier in this thread last year but I think it's going to be non-OEM. I have $0 replacement on my policy but forgot to ask for OEM and when I called to confirm, it's not OEM. It's supposed to have all the necessary connectors and mirror mount, etc.

Safelite is the installer via Allstate so I am going to try it. Filing the claim online and getting the appointment was super-easy and quick.
 
#11 ·
I am getting my windshield replaced tomorrow...got a lot of chips now. I said I would go with OEM earlier in this thread last year but I think it's going to be non-OEM. I have $0 replacement on my policy but forgot to ask for OEM and when I called to confirm, it's not OEM. It's supposed to have all the necessary connectors and mirror mount, etc. Safelite is the installer via Allstate so I am going to try it. Filing the claim online and getting the appointment was super-easy and quick.
When replacement done, check how well the gap between the windshield and plastic panel underneath is covered by the thin robber "bumper". Last fall (?) I got a non-OEM windshield brought for Touareg and there were small gaps closer to corners. I demanded second replacement and the glass guy said that it was not OEM because my insurance commanded them so and he cannot get this thing positioned perfectly unless it will be OEM. I pushed my insurance to spend $75 more and get the OEM and cover second replacement fees and put a comment for future reference that non-OEM will not be acceptable. I hope you won't have an issue like I had.
 
#12 ·
Thanks. I will look for that. I see the plastic where the wipers are located...will look for thin rubber bumper. Do you remember the manufacturer of the non-OEM glass? Is it PPG? I know Saint Gobain Sekurit is the glass on the T3 all around (on my T1, I don't recall all being the same OEM).

I did call my dealer and they said they do not use OEM when replacing and that I should be fine...I have my doubts but this is good info and I will carefully watch. If I'm not satisfied then I will get the OEM.

Safelite seems like a reputable company.

Thanks!
 
#13 ·
When I had my 2012 tdi's windshield replaced, my dealer recommended the local Speedy auto glass shop, that they use, and when I mentioned that I would want OEM, both the dealer and the Speedy shop said that they wouldn't consider using aftermarket on the Touareg. Cheap Chinese glass on a K-car, or an old Caravan, perhaps, but for a high performance SUV, the quality and strength is just not assured.
 
#14 ·
I have no idea who makes the glass or where it's made. Will watch for issues. Maybe the non-OEM stuff in western Canada is different. I can get OEM and will reserve that right...I just forgot about it when I made the appointment. This is good info.
 
#15 ·
When dealing with Safelite it seems to depend on what vehicle to dictate what brand of replacement glass they stock. On my Audi the Safelite guy brought both OEM (per my request) and the house brand which was also made by Saint Gobain (but no VW/Audi symbol in the corner). He insisted the was actually a 'harder' glass. I took the chance and it worked out.

On my LandRover Safelite claimed they couldn't get OEM glass (even know I insisted). They installed their house brand and eventually had to replace it since the reflections thru the glass were too much for me. The second one they installed (still house brand) was perfect. It appears this model had a lower manufacturer tolerance in the quality of the glass. Chinese glass?

Our Honda just needed glass a few months back. I insisted on OEM glass. Well unfortunately the OEM glass was horrible. It had so many waves in the glass it was unnerving to drive with oncoming lights at night, if it rained at night it was even worse. Safelite replaced it with their house brand glass and it is perfect now.

As much as I like OEM glass, I think some of the aftermarket options can be just as good and sometimes better. As always results will vary. On my Touareg if I need glass I will probably just insist it is made by Saint Gobain whether it be OEM or aftermarket it should be solid.
 
#16 ·
Interesting that the house brand for Safelite was also Saint Gobain. Not many Touaregs on the road so this is a good thing. My install is this afternoon at my house and I will be there to watch and learn.
 
#18 ·
I recall him saying something about it being unusual, but I bet it was based on pricing at that point. It might be Chinese glass now or maybe it was just a small run of them. I wouldn't expect anything but Chinese glass as the house brand, but maybe sometime you can be presently surprised.
 
#17 ·
Did not have glass replaced today. The windshield was OEM (Saint Gobain) but it was a heated windshield...had the tiny slash pattern throughout so the installer could not install it. So, I put in a request that the correct one next week also be OEM. To be continued...
 
#20 ·
I have confidence with the Safelite installers. Will see what glass comes on Monday. The guy has done dozens of Cayennes.
 
#24 ·
Coincidentally, we'll both be finding out this upcoming week. I'll be having mine replaced on Wednesday, sometime from 12-5PM, they'll be doing it in the parking lot where I work using their mobile service. It will be the 3rd or 4th time I'll have had them come to either my house or work to have the replacement done.
 
#23 ·
I had a 2007 Pathfinder that needed a new windshield after being hit by a rock on the freeway. A replacement without the Nissan logo was less than half the cost of one with the logo. Otherwise they were identical.

Then I needed a new windshield in a 2009 Jetta. There was no non-VW logo option offered.
 
#26 ·
Safelite just called. The windshield for Monday is Saint Gobain (non-heated). Even though its non-OEM in their system. Nice.
 
#28 ·
Funny, I had my windshield installed today and it was a heated Saint Gobain Sekurit one. They are going to put in a non-heated windshield on Monday. Oh well.

Looking through the heated windshield is NOT good. I don't know how anyone could stand it. If the truck came with the windshield, I'd have never bought it.
 
#29 ·
If you are using Safelite, I wonder why they have it in their system this way. I saw the heated version last Friday and the installer said I will not like it but that's what showed up as the default my 2012. Luckily, they were able to get the correct one quickly.

I did not know that any Touareg here had a heated windshield.
 
#34 ·
Here in MA, we have $0 deductible for glass. I mean, we have already paid for it just by paying for the insurance, right? I never worry if glass needs to be replaced or when it breaks/cracks.
Sweet. Here it is optional when you get auto insurance but the amount added to the premium is small.
 
#36 ·
Interesting that you had the heated one installed. I just had several dings from pebbles and such and I decided to get it done because two were in my line of sight. You must have had a bad break.
 
#37 ·
I replace windscreens at about 60,000 miles or so.

The difference between old and new in bright sunlight is chalk and cheese.

Windscreens wear.
 
#38 · (Edited)
The difference between old and new in bright sunlight is chalk and cheese.


Windscreens wear.
Never had such a problem. My 2012 is now on its third windshield (including OE) while having less than 39K miles on odometer… This is mostly due to winter driving when roads in Minnesota and neighboring Mid-West States get treated with sand/salt mix.