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Immobilzer Activated

27K views 23 replies 9 participants last post by  campbelljsh  
#1 ·
HELP!


I have read the many threads in reference to the Kessy module, and about burned out reading the immobilizer threads. One thing I haven't found is the problem I am having with my 2006 V6 T-reg. When the temperatures get "hot" and the interior get hotter, my t-reg won't start, and it indicates "immobilizer activated". Once the outside temps have cooled somewhat, and I allow the interior to cool (by opening the doors), the car will start and drive fine with the exception of random fault codes.

All remote batteries, and the vehicle batteries have just been replaced this week. All codes have been reset and cleared and I am waiting for it to warm up again to see if the problem will continue.

I am open to suggestions or experiences at this point.
 
#2 ·
Okay, so yesterday, the car started and ran fin in the morning with no codes, just the ESC lamp on in the instrument cluster. Later in the afternoon, the outside temperature was around 80-82 degrees. Attempted to start the Touareg, and again I have the "Immoblizer Activated" again, and no start. This morning around 9:00 am, the car starts and again I have random codes.

Any advice? Practical experience? I'm all ears..

I've even thought about just driving it at night, but that won't help my transportation issues... :eek:)
 
#3 ·
Can anyone tell me if the immobilizer in my Touareg is in the instrument cluster? The local service department has said it is my instrument cluster, and has given me a quote of $1100 to repair the car. It is a lot of money if it is the wrong diagnosis...
 
#6 ·
x2 on the VCDS scan. Should always be the starting point except for something blindingly obvious like a hole in the side of the engine!
 
#7 ·
Here is the latest scan. The two previous since the trouble started were both slightly different.

Saturday,15,June,2013,12:52:24:33119
VCDS Version: Release 11.11.6
Data version: 20121223
XXXXXXXX Garage



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 7L - VW Touareg
Scan: 01 02 03 05 06 08 09 11 13 15 16 17 18 19 1C 22 29 32 34 36
37 39 3C 46 47 55 56 57 64 65 68 69 6C 6D 6E 75 76 77

VIN: WVGZG77Lxxxxxxxxx Mileage: 158560km/98524miles
-------------------------------------------------------------------------------
Address 01: Engine Labels: 022-906-032-BMX.lbl
Part No SW: 022 906 032 GT HW:
Component: MOTRONIC ME7.1.1G 7532
Revision: 00000000 Serial number: VWZ3Z0E2421099
Coding: 0000133
Shop #: WSC 31414 000 00000
VCID: 63CE1B7FA1D4E7005D9

1 Fault Found:
001299 - Incorrect Immobilizer Key
P0513 - 008 - - Intermittent
Freeze Frame:
Fault Status: 00101000
Fault Priority: 0
Fault Frequency: 3
Mileage: 0 km
Time Indication: 0

Freeze Frame:
RPM: 1489 /min
Load: 21.6 %
Speed: 0.0 km/h
Temperature: 30.0°C
Temperature: 27.0°C
Absolute Pres.: 990.0 mbar
Voltage: 0.000 V

Readiness: 0000 0000

-------------------------------------------------------------------------------
Address 02: Auto Trans Labels: 09D-927-750.lbl
Part No: 09D 927 750 DS
Component: AL 750 6A 0893
Coding: 0004216
Shop #: WSC 25807 128 68113
VCID: 8200BEFBDE8ECE08B6F

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes Labels: 7L0-907-379-MK25.lbl
Part No: 7L0 907 379 G
Component: ESP ALLRAD MK25 0203
Coding: 0014338
Shop #: WSC 31414 000 00000
VCID: 3D7A8D0767F0F1F00BD

1 Fault Found:
00778 - Steering Angle Sensor (G85)
000 - -

-------------------------------------------------------------------------------
Address 05: Acc/Start Auth. Labels: None
Part No SW: 7L0 909 135 A HW: 5WK 485 01
Component: Kessy 6700
Revision: 67005715 Serial number: VWZ3Z0E2421099
Coding: 0000232
Shop #: WSC 31414 000 00000
VCID: 2F66A74FBD9C1360891

Part No: XXXXXXXXXXX
Component: ELV XXXX

5 Faults Found:
01176 - Key
008 - Implausible Signal - Intermittent
00668 - Supply Voltage Terminal 30
009 - Open or Short to Ground - Intermittent
00087 - Terminal 30 for Starting Relevant Consumers
009 - Open or Short to Ground - Intermittent
01299 - Diagnostic Interface for Data Bus (J533)
005 - No or Incorrect Basic Setting / Adaptation - Intermittent
00166 - Access/Start Authorization Switch (E415)
010 - Open or Short to Plus - Intermittent

-------------------------------------------------------------------------------
Address 08: Auto HVAC Labels: 7L6-907-040.clb
Part No: 7L6 907 040 L
Component: CLIMAtronic R/L 4017
Coding: 0020030
Shop #: WSC 31414 000 00000
VCID: 3972991773D8CDD0275

1 Fault Found:
00709 - Sunlight Photosensor 2 (G134)
009 - Open or Short to Ground - Intermittent

-------------------------------------------------------------------------------
Address 09: Cent. Elect. Labels: 7Lx-937-049-V1.clb
Part No: 7L6 937 049 M
Component: 3001
Coding: 0100447
Shop #: WSC 31414 000 00000
VCID: 4688E2EB3226B2285A7

2 Faults Found:
00907 - Intervention load Management
000 - - - Intermittent
01520 - Rain and Light Recognition Sensor (G397)
008 - Implausible Signal - Intermittent

-------------------------------------------------------------------------------
Address 15: Airbags Labels: 3D0-909-601.lbl
Part No: 3D0 909 601 H
Component: 05 Airbag 8.4E++H01 0562
Revision: BB38727 Serial number: 0006031>
Coding: 0012341
Shop #: WSC 31414 000 00000
VCID: 28544C539872445848B

Part No: 7L0 959 339 C
Component: BF-Gewichtsens. 006 0008

2 Faults Found:
01738 - Crash Sensor for Front Airbag; Drivers Side (G283)
011 - Open Circuit - Intermittent
Freeze Frame:
Fault Status: 00101011
Fault Priority: 2
Fault Frequency: 1
Reset counter: 39
Mileage: 1048575 km
Time Indication: 0

01739 - Crash Sensor for Front Airbag; Pass. Side (G284)
011 - Open Circuit - Intermittent
Freeze Frame:
Fault Status: 00101011
Fault Priority: 2
Fault Frequency: 1
Reset counter: 39
Mileage: 1048575 km
Time Indication: 0


-------------------------------------------------------------------------------
Address 16: Steering wheel Labels: 7L6-953-549.lbl
Part No: 7L6 953 549 H
Component: Lenksäulenmodul 3401
Coding: 0000031
Shop #: WSC 31414 000 00000
VCID: 448CF8E3041A8038443

1 Fault Found:
00455 - Control Module for Access and Start Control; Comfort CAN (J518)
004 - No Signal/Communication - Intermittent

-------------------------------------------------------------------------------
Address 17: Instruments Labels: 7L6-920-xxx-7LA.lbl
Part No: 7L6 920 971 G
Component: KOMBIINSTRUMENT RB8 2111
Coding: 0007231
Shop #: WSC 31414 000 00000
VCID: 3C7C80037CEAF8F83C3

1 Fault Found:
00455 - Control Module for Access and Start Control; Comfort CAN (J518)
004 - No Signal/Communication

-------------------------------------------------------------------------------
Address 19: CAN Gateway Labels: 6N0-909-901-19.lbl
Part No: 6N0 909 901
Component: Gateway K<>CAN 0101
Coding: 0000006
Shop #: WSC 31414 000 00000
VCID: F0E4E433E022CC9850B

1 Fault Found:
00455 - Control Module for Access and Start Control; Comfort CAN (J518)
004 - No Signal/Communication

-------------------------------------------------------------------------------
Address 1C: Position Sensing Labels: 7L6-919-879.lbl
Part No: 7L6 919 879 A
Component: JCI PathPoint 2200
Shop #: WSC 00000 000 00000
VCID: 458AE5E70F20B93053D

2 Faults Found:
00926 - Terminal 30
002 - Lower Limit Exceeded - Intermittent
00455 - Control Module for Access and Start Control; Comfort CAN (J518)
004 - No Signal/Communication

-------------------------------------------------------------------------------
Address 22: AWD Labels: None
Part No: 0AD 927 755 BE
Component: TRANSFERCASE 0122
Shop #: WSC 00000 000 00000
VCID: 7F06B70F2D7C23E0591

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv. Labels: 7L0-959-933.lbl
Part No: 7L0 959 933 J
Component: HSG 5115
Coding: 0000085
Shop #: WSC 31414 000 00000
VCID: 438EFBFF011487007D9

Part No: 7L0 959 701 F
Component: Tuersteuergeraet FS 0201

Part No: 7L0 959 702 F
Component: Tuersteuergeraet BF 0201

Part No: 7L0 959 703 C
Component: Tuersteuergeraet HL 0201

Part No: 7L0 959 704 C
Component: Tuersteuergeraet HR 0201

7 Faults Found:
00668 - Supply Voltage Terminal 30
002 - Lower Limit Exceeded - Intermittent
01134 - Alarm Horn (H12)
004 - No Signal/Communication
01331 - Door Control Module; Driver Side (J386)
002 - Lower Limit Exceeded - Intermittent
01332 - Door Control Module; Passenger Side (J387)
002 - Lower Limit Exceeded - Intermittent
00132 - Outside Door Handle Illumination/mirror Light Passenger Side
012 - Electrical Fault in Circuit
01333 - Door Control Module; Rear Left (J388)
002 - Lower Limit Exceeded - Intermittent
01334 - Door Control Module; Rear Right (J389)
002 - Lower Limit Exceeded - Intermittent

-------------------------------------------------------------------------------
Address 56: Radio Labels: None
Part No: 7L6 035 180 B
Component: Radio DE2 0016
Coding: 0001405
Shop #: WSC 31414 000 00000
VCID: 2C5CB0438C8A6878AC3

1 Fault Found:
00003 - Control Module
014 - Defective

-------------------------------------------------------------------------------
Address 68: Wiper Electr. Labels: 7L0-955-119-V2.clb
Part No: 7L0 955 119 K
Component: Front Wiper 4027
Coding: 0000341
Shop #: WSC 31414 000 376832
VCID: 3C7C80037CEAF8F83C3

Subsystem 2 - Part No: 1K0 955 559 T Labels: 1K0-955-559-AF.CLB
Component: RegenLichtSens 011 1110
Coding: 00208933
Shop #: WSC 31414

No fault code found.

-------------------------------------------------------------------------------
Address 69: Trailer Labels: 7L0-907-383-1D2.lbl
Part No SW: 7L0 907 383 G HW: 7L0 907 383 G
Component: ANHAENGERELEKTRONIK 8854
Coding: 0000002
Shop #: WSC 00000 000 00000
VCID: 38749C1348D2D4D8D8B

2 Faults Found:
00532 - Supply Voltage B+
002 - Lower Limit Exceeded - Intermittent
Freeze Frame:
Count: 0
Count: 0

00456 - Control Module for Access and Start Control (J518)
004 - No Signal/Communication - Intermittent
Freeze Frame:
Count: 0
Count: 0


-------------------------------------------------------------------------------
Address 6E: Ctrl Head Roof Labels: 7L6-919-044.lbl
Part No: 7L6 919 044 N
Component: DACHDISPLAY 0539
Revision: 00800539 Serial number: 2009289.07
Shop #: WSC 31414 000 00000
VCID: 4280FEFB1E0E8E0876F

1 Fault Found:
01305 - Databus for Infotainment
004 - No Signal/Communication - Intermittent

End ---------------------------------------------------------------------
Tuesday,18,June,2013,20:29:25:33119
VCDS Version: Release 11.11.6
Data version: 20121223
Denker's Garage



--------------------------------------------------------------------------------
--------------------------------------------------------------------------------


Chassis Type: 7L - VW Touareg
Scan: 01 02 03 05 06 08 09 11 13 15 16 17 18 19 1C 22 29 32 34 36
37 39 3C 46 47 55 56 57 64 65 68 69 6C 6D 6E 75 76 77

VIN: WVGZG77L26D040718 Mileage: 158560km/98524miles
-------------------------------------------------------------------------------
Address 01: Engine Labels: 022-906-032-BMX.lbl
Part No SW: 022 906 032 GT HW:
Component: MOTRONIC ME7.1.1G 7532
Revision: 00000000 Serial number: VWZ3Z0E2421099
Coding: 0000133
Shop #: WSC 31414 000 00000
VCID: 63CE1B7FA1D4E7005D9

No fault code found.
Readiness: 0110 1101

-------------------------------------------------------------------------------
Address 02: Auto Trans Labels: 09D-927-750.lbl
Part No: 09D 927 750 DS
Component: AL 750 6A 0893
Coding: 0004216
Shop #: WSC 25807 128 68113
VCID: 8200BEFBDE8ECE08B6F

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes Labels: 7L0-907-379-MK25.lbl
Part No: 7L0 907 379 G
Component: ESP ALLRAD MK25 0203
Coding: 0014338
Shop #: WSC 31414 000 00000
VCID: 3D7A8D0767F0F1F00BD

1 Fault Found:
00778 - Steering Angle Sensor (G85)
000 - -

-------------------------------------------------------------------------------
Address 05: Acc/Start Auth. Labels: None
Part No SW: 7L0 909 135 A HW: 5WK 485 01
Component: Kessy 6700
Revision: 67005715 Serial number: VWZ3Z0E2421099
Coding: 0000232
Shop #: WSC 31414 000 00000
VCID: 2F66A74FBD9C1360891

Part No: XXXXXXXXXXX
Component: ELV XXXX

1 Fault Found:
00166 - Access/Start Authorization Switch (E415)
011 - Open Circuit - Intermittent

-------------------------------------------------------------------------------
Address 08: Auto HVAC Labels: 7L6-907-040.clb
Part No: 7L6 907 040 L
Component: CLIMAtronic R/L 4017
Coding: 0020030
Shop #: WSC 31414 000 00000
VCID: 3972991773D8CDD0275

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. Labels: 7Lx-937-049-V1.clb
Part No: 7L6 937 049 M
Component: 3001
Coding: 0100447
Shop #: WSC 31414 000 00000
VCID: 4688E2EB3226B2285A7

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags Labels: 3D0-909-601.lbl
Part No: 3D0 909 601 H
Component: 05 Airbag 8.4E++H01 0562
Revision: BB38727 Serial number: 0006031>
Coding: 0012341
Shop #: WSC 31414 000 00000
VCID: 28544C539872445848B

Part No: 7L0 959 339 C
Component: BF-Gewichtsens. 006 0008

2 Faults Found:
01738 - Crash Sensor for Front Airbag; Drivers Side (G283)
011 - Open Circuit - Intermittent
Freeze Frame:
Fault Status: 00101011
Fault Priority: 2
Fault Frequency: 1
Reset counter: 39
Mileage: 1048575 km
Time Indication: 0

01739 - Crash Sensor for Front Airbag; Pass. Side (G284)
011 - Open Circuit - Intermittent
Freeze Frame:
Fault Status: 00101011
Fault Priority: 2
Fault Frequency: 1
Reset counter: 39
Mileage: 1048575 km
Time Indication: 0


-------------------------------------------------------------------------------
Address 16: Steering wheel Labels: 7L6-953-549.lbl
Part No: 7L6 953 549 H
Component: Lenksäulenmodul 3401
Coding: 0000031
Shop #: WSC 31414 000 00000
VCID: 448CF8E3041A8038443

1 Fault Found:
00455 - Control Module for Access and Start Control; Comfort CAN (J518)
004 - No Signal/Communication - Intermittent

-------------------------------------------------------------------------------
Address 17: Instruments Labels: 7L6-920-xxx-7LA.lbl
Part No: 7L6 920 971 G
Component: KOMBIINSTRUMENT RB8 2111
Coding: 0007231
Shop #: WSC 31414 000 00000
VCID: 3C7C80037CEAF8F83C3

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway Labels: 6N0-909-901-19.lbl
Part No: 6N0 909 901
Component: Gateway K<>CAN 0101
Coding: 0000006
Shop #: WSC 31414 000 00000
VCID: F0E4E433E022CC9850B

No fault code found.

-------------------------------------------------------------------------------
Address 1C: Position Sensing Labels: 7L6-919-879.lbl
Part No: 7L6 919 879 A
Component: JCI PathPoint 2200
Shop #: WSC 00000 000 00000
VCID: 458AE5E70F20B93053D

2 Faults Found:
00926 - Terminal 30
002 - Lower Limit Exceeded - Intermittent
00455 - Control Module for Access and Start Control; Comfort CAN (J518)
004 - No Signal/Communication - Intermittent

-------------------------------------------------------------------------------
Address 22: AWD Labels: None
Part No: 0AD 927 755 BE
Component: TRANSFERCASE 0122
Shop #: WSC 00000 000 00000
VCID: 7F06B70F2D7C23E0591

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv. Labels: 7L0-959-933.lbl
Part No: 7L0 959 933 J
Component: HSG 5115
Coding: 0000085
Shop #: WSC 31414 000 00000
VCID: 438EFBFF011487007D9

Part No: 7L0 959 701 F
Component: Tuersteuergeraet FS 0201

Part No: 7L0 959 702 F
Component: Tuersteuergeraet BF 0201

Part No: 7L0 959 703 C
Component: Tuersteuergeraet HL 0201

Part No: 7L0 959 704 C
Component: Tuersteuergeraet HR 0201

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio Labels: None
Part No: 7L6 035 180 B
Component: Radio DE2 0016
Coding: 0001405
Shop #: WSC 31414 000 00000
VCID: 2C5CB0438C8A6878AC3

1 Fault Found:
00003 - Control Module
014 - Defective

-------------------------------------------------------------------------------
Address 68: Wiper Electr. Labels: 7L0-955-119-V2.clb
Part No: 7L0 955 119 K
Component: Front Wiper 4027
Coding: 0000341
Shop #: WSC 31414 000 376832
VCID: 3C7C80037CEAF8F83C3

Subsystem 2 - Part No: 1K0 955 559 T Labels: 1K0-955-559-AF.CLB
Component: RegenLichtSens 011 1110
Coding: 00208933
Shop #: WSC 31414

No fault code found.

-------------------------------------------------------------------------------
Address 69: Trailer Labels: 7L0-907-383-1D2.lbl
Part No SW: 7L0 907 383 G HW: 7L0 907 383 G
Component: ANHAENGERELEKTRONIK 8854
Coding: 0000002
Shop #: WSC 00000 000 00000
VCID: 38749C1348D2D4D8D8B

Part No: 7L0 907 383 G
Component: ANHAENGERELEKTRONIK 8854

No Faults Found
or DTCs not supported by controller
or a communication error occurred

-------------------------------------------------------------------------------
Address 6E: Ctrl Head Roof Labels: 7L6-919-044.lbl
Part No: 7L6 919 044 N
Component: DACHDISPLAY 0539
Revision: 00800539 Serial number: 2009289.07
Shop #: WSC 31414 000 00000
VCID: 4280FEFB1E0E8E0876F

No fault code found.

End ---------------------------------------------------------------------
 
#8 ·
Any chance your carpet gets wet during rain storms? If so you got some wiring issues due to corrosion. Airbag errors are a little suspicious and need to be looked at also. Have you also tried to clear the faults to see what comes back?
 
#9 ·
Three times, i've cleared the codes. They do not come back, with the exception of the radio, until i get this immobilizer activated message. And again, the no start only occurs when the vehicle gets hot on a sunny or warm day. In the evening, after 20:00 hrs, she'll start every time.
 
#11 ·
You never answered my one question, does your carpet get wet during rain storms? If so you have some corrosion going on in your main wire harness.
 
#13 ·
Sometimes, the carpet can feel dry to the touch on the surface, only to find out after further investigation, that the floor right under the carpet is soaked.

The foam under the carpet is thick, so even a depth of 5 cm of water, might not be enough to allow full absorption and travel to the surface.

If you haven't already, you MUST LIFT the carpet to conclude if yes or no.



 
#14 ·
I'll get a chance to do that tonight or tomorrow, we are expecting quite a bit of rain today. I do have the carpet partially up on the driver's side, as I have been checking for open circuits during the hottest part of the day, and as of yet have not seen any signs of water or corrosion...

I'm going to keep looking though...
 
#17 ·
Update, after having quite a bit of rain this weekend, I lifted the carpet up and looked for any signs of water or moisture. Everything below the carpet, and the carpet itself was dry. Looked along the main harness, and again, no signs of water...

Any ides?
 
#18 ·
Okay, after following many circuits, and testing for grounds and "opens", I decided to just start over, and read my scans. All six scans during this fiasco had ONE common denominator... The ignition switch. Picked up one from the dealer ($225), installed, and voila!... My headache is over.

Thanks to you all, it helped keep my head on straight and just get back to reading the wiring diagrams, and taking a good solid look at my scans..!
 
#19 ·
Hi, Nice find! The start authorization module can be problematic, as can the wiring and moisture, etc. Just reading the thru this thread, and the fault codes, sounds like a ground problem or battery issue. Make sure the chassis negative lug next to the negative battery terminal is tight. If you have any more problems, I am not far away and glad to help. I have been fixing immobilizer problems and repairing kessy boxes for my own special projects. I can pull logins, reprogram kessy firmware, clone steering modules, etc. Sometimes a simple vcds re-alignment of components can fix immo activated lockouts.

Jeff
 
#20 ·
Hi, Nice find! The start authorization module can be problematic, as can the wiring and moisture, etc. Just reading the thru this thread, and the fault codes, sounds like a ground problem or battery issue. Make sure the chassis negative lug next to the negative battery terminal is tight. If you have any more problems, I am not far away and glad to help. I have been fixing immobilizer problems and repairing kessy boxes for my own special projects. I can pull logins, reprogram kessy firmware, clone steering modules, etc. Sometimes a simple vcds re-alignment of components can fix immo activated lockouts. Jeff

Jeff is it possible to put a used steering column in a 2004 touareg
Vw says they don't know if it could be done.
 
#21 ·
Hi. Your steering column has a lock/unlock module that is vin locked to your car/kessy box. Answer is no it won't work. However you can exchange the circuit board between columns with a little work.
There is a hidden Phillips screw for removal from lock rod that is only accessible with ignition on and column unlocked. 99% of the time column is locked when needing the repair and inaccessible. It takes me 20 min to remove the column lock module and circuit board. There is also securtity screws. You can see some pics in my photo album here. Dealer can only align a new replacement kessy box or new column module (not used). I can clone the column module sw if needed from an inoperative one. The key fob is unique too. I have repaired many of these by changing out matching key, kessy box, and column lock module from salvage. The key authorization module is not unique and is easily interchangeable. Replace switchblade into new key fob and all is good except new kessy vin is different than cars vin. Recoding is also needed using vagcom/vcds.
Jeff
 
#22 ·
Thanks a lot Jeff for all the info, vw doesn't know this much, I did get mine to
Work again by hooking up laptop and vag , but I did replace battery also.
Can I just replace the module and are you in pa. Or can u walk me home through it
Thanks
 
#24 ·
this thread is old, but im at a loss, put a new 3.6 in my 07, now there is no power to the fuel pump, getting codes for start authorization, putting direct 12 power to the pump i can get the motor to start but that is the only way, someone help!!