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HOW CAN THIS BE?? EXHAUST DESIGN FLAW IN 2008 TOUAREG 2

10858 Views 24 Replies 10 Participants Last post by  noobytoogy
Saturday night I took my wife's 2008 Touareg to work because she had just came home from errands and her vehcle was already warm. After an overnight shift I tried starting it and it would only half start and shook violently before quitting. I tried a few more times and same thing. It was cold this night here in northern Minnesota and got -13 degrees Farenheit. However, it has been outside in much colder temps and never had an issue. Long story short I had to get it towed and only to find out the exhaust was completely frozen up under the vehicle. According to my service department our era of Touareg does not have drain holes in the exhaust like the new generation Touareg and as a result it was just another one of the many problems we have had with this vehicle. The dealer ended up drilling some holes for us and even seemed in disbelief about the situation. And by the way it was not packed with snow underneath and I can assure you this vehicle is babied. This is the only vehicle I have ever had do this and I'm just annoyed at what has gone wrong on this thing considering the "premium" label. I told my wife the next issue and it is gone for an American SUV and we are done with VW.
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Thanks for the responses folks and I did want to add a few things. The night I took the vehicle I can assure you it was hot and had been driven probably 15-20 miles before it was shut down for the night. It was much warmer than my wife's typical trips to work which are only about 5 miles or so. I do now seem to remember hearing a more pronounced "gurgling" sound coming from the tailpipes as I was clearing snow from the driveway before leaving. On the way to my work I probably got to a max of 45 mph due to city driving and glare ice ad snow packed roads. As far as my dealership I have to be honest folks I really like them and they have treated us very well. For example they just fixed a broken windshield cowling for free after finding VW would not cover under our extended warranty. They said they used some kind of "VW Bucks" which they are only alloted a certain amount for good customers. This job with labor if I remember corrrectly was around $300.00. And as far as the "holes" they drilled I'm not exactly sure where and how many were drilled because my wife picked up the vehicle and that is what was on the printed out repair slip. I would have to assume they cleared this with VW before doing and is for the function of a "weep hole" like some of you mentioned. I do love driving this thing and do take it out myself for some higher speed runs because I know my wife's trips are short, perhaps we need to do this more? We love this thing when all is right and I just got so dang p'od that morning because I just kept thinking we live in a very hostile climate 5-6 months of year and this could have been my wife alone with our children stranded somewhere in BFE...I will probably email the dealership today to get more details as to the problem and the holes they drilled.
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Guys I'm back to try to explain where the dealer drilled 2 holes in my 2008 (Gas V6) exhaust. There is one hole in each tailpipe just before getting to the "suitcase muffler" you have referred to. They are very small but it has now created somewhat of an aftermarket throatiness to the exhaust which I kind of like. I was shocked when I saw how much water was coming out of these holes when I first observed the Touareg running. When you look at the upward angle to this exhaust system and now seeing how much water drips from these holes I have to wonder if there has always been pooling here?? Folks I know short trips aren't the best for vehicles but we live in a hostile climate where it routinely got -20 to -35 Fahrenheit here this winter and my wife and I have relatively short trips to work. My 2004 Ford Fx4 F150 has never had this problem and nobody I have ever talked to about this has had a similar event. I just cannot believe a vehicle this expensive and "over engineered" can have this happen? That said, my wife still loves it and we may keep it for the 2013-2014 winter and see what happens but we will have a tough decision come April of 2014 because that is when our warranty is gone.
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