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DIY: V10 Teardown and Rebuild - Repair of the distribution of a Touareg V10 [Frex]

257312 Views 123 Replies 30 Participants Last post by  TommiT
10
Hi all,

New to this forum I come Frex,

I love beautiful mechanical rachetter just a Touareg V10 stuck,

My hobby is the mechanics, I just finished a Porsche Boxster and now I am delighted to put together what V10.

I will used the opportunity to share with you this restoration,


I just started removing pictures here,

Deposited using a motor truck with a pallet made hand, but if you can!,
a technique that I was already using it with my classic Porsche 911.





Everything is oversized on this engine,

weight, volume and the place it takes.

Manufacturing a lifting bar on the separation steps to prepare motor / box










Removing the cylinder head first in search of the crash.








Pinion loose in the eyes of the cylinder head!
No doubt a pinion sold in the housing
the reason the time is still imprésise!










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outstanding Frex
Your commitment to bringing this machine back to life is impressive.
The internals of these motors are just extraordinary. A fantastic insight into the workings.
Well done mate
cheers
matt

thank you
This is such an awesome read! Well done "Frex" , job well done, this is really gonna help when i get my Touareg soon!
+1
I have a new appreciation of what is connected to my accelerator pedal!
+1
I have a new appreciation of what is connected to my accelerator pedal!
Great comment!!:D
This thread is a great read and I have the utmost respect for anyone who would take on the monumental task of tearing down and rebuilding one of these extraordinarily complicated engines.
Thank you, and it is with great pleasure that I share with you this information
i love the graphic art here, very well done!

is there an understanding as to the cause of the failure?

anything we V10 owners need to look over our shoulder for?

once again, tres bon!
VOW!! unbelievable! Good on you for doing this and thanks a lot for sharing.
sorry if I havent read up this post completely but is the engine running and Touareg being driven around the French riviera?
i love the graphic art here, very well done!

is there an understanding as to the cause of the failure?

anything we V10 owners need to look over our shoulder for?

once again, tres bon!

Just a series of default of 2003, the gear has a design flaw!
VOW!! unbelievable! Good on you for doing this and thanks a lot for sharing.
Thank you very much,
sorry if I havent read up this post completely but is the engine running and Touareg being driven around the French riviera?
I did not understand the meaning of the question?
Frex, consider putting up the documents as a torrent. That way, some of us can keep them shared using our desktops/servers and internet connections.

Oh, and you are my newest hero. :D
How the hell did I miss this post!!!

Frex,
As others have said already. Great Job and Thank You for sharing your hard work with us.
HI FREX
ABSOLUTELY AMAZING,HERE IN SOUTH AFRICA VOLKSWAGEN DEALERSHIPS ARE TO SCARED TO DO AN ENGINE REBUILD ON THE V10.MY 2004 GOT THE SAME PROBLEM AND VW WANTS TO REPLACE THE MOTOR BECAUSE THEY DO NOT HAVE THE TOOLS AND THE INFORMATION TO REPAIR.GOING TO DO IT MYSELF.

THANKS AGAIN FOR THIS POST
JOHAN
Hello, sorry for my english medium

It is indeed unfortunate that WV does not more effort to master their engines a little better
Hi Frex.

I was only wondering how you were getting on last might as I've not seen you post for a while.

Keep up the good work.

Cheers!
Bonjour,
je ne parle pas bien l'anglais , il est donc pas simple de communiquer ici ,

Hello,

I do not speak English well, so it is not easy to communicate here
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