DIY: V10 Teardown and Rebuild - Repair of the distribution of a Touareg V10 [Frex]

257312 Views 123 Replies 30 Participants Last post by TommiT, Feb 7, 2020

Frex

Discussion Starter · Apr 19, 2012

10

Hi all,

New to this forum I come Frex,

I love beautiful mechanical rachetter just a Touareg V10 stuck,

My hobby is the mechanics, I just finished a Porsche Boxster and now I am delighted to put together what V10.

I will used the opportunity to share with you this restoration,

I just started removing pictures here,

Deposited using a motor truck with a pallet made hand, but if you can!,
a technique that I was already using it with my classic Porsche 911.

Everything is oversized on this engine,

weight, volume and the place it takes.

Manufacturing a lifting bar on the separation steps to prepare motor / box

Removing the cylinder head first in search of the crash.

Pinion loose in the eyes of the cylinder head!
No doubt a pinion sold in the housing
the reason the time is still imprésise!

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Reactions: 1

61 - 80 of 124 Posts

siberian

· #61 · Apr 20, 2012

Frex, faut faire une video de tout ca. Superbe travail, ca t'as pris combien de temps?

siberian

Frex

Discussion Starter · #62 · Apr 20, 2012

Togwotee said:
FREX! Wow, what a great documentation of a rebuilt! I enjoyed every word and every photo. Thank you so much for taking the time to do this! It has been very informative & I learned a lot ! THANKS & PEACE

Thank you, I hope it will make you want to save the engine of a sometimes sad fate.

Frex

Discussion Starter · #63 · Apr 20, 2012

siberian said:
Frex, faut faire une video de tout ca. Superbe travail, ca t'as pris combien de temps?

siberian

Oui j'y avais bien pensé mais il m'aurait fallut avoir deux personnes pour le faire , moi qui répare et une personne qui filme , pas simple à faire, mais qui sait sur le prochain pourquoi pas ?

Ca ma pris 8 mois tranquillement à le refaire mais je n'étais pas pressé

Yes well I had thought but I would have had to have two people to do, me a person who repairs and filming, not easy to do, but who knows why not the next?

It took me eight months to quietly do it again but I was in no hurry.

siberian

· #64 · Apr 20, 2012

Si jamais tu passe par ici fait moi signe, j'ai des tas de projets! T'es dans quel coin?

siberian

Frex

Discussion Starter · #65 · Apr 20, 2012

siberian said:
Si jamais tu passe par ici fait moi signe, j'ai des tas de projets! T'es dans quel coin?

siberian

Salut je suis à Pontault Combault c'est à l'est de Paris un peu loin de toi il me semble , tu écris bien le français dis moi tu es francais ?

Hi I am Pontault Combault is east of Paris a little away from you it seems to me, you write French well tell me you're French?

siberian

· #66 · Apr 20, 2012

Non, mais je suis nee a Pigale le jour de Noel il y a tres longtemps. vecu 19 ans a Geneve.

siberian

Frex

Discussion Starter · #67 · Apr 20, 2012

siberian said:
Si jamais tu passe par ici fait moi signe, j'ai des tas de projets! T'es dans quel coin?

siberian

Distance 7371 klm ou en Miles 4570
en Touareg c'est rien comme distance non ?

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siberian

· #68 · Apr 20, 2012

C'est plus court par le peripherique Nord..

siberian

Frex

Discussion Starter · #69 · Apr 21, 2012

I prepare the repair of a second V10 engine, the 2003 also with the same defect, destruction of the module distribution 120000klm!
a default serial no doubt!
I will complete a series of pictures or video if I have time.

volkswagendude

· #70 · Apr 21, 2012

siberian said:
Frex, faut faire une video de tout ca. Superbe travail, ca t'as pris combien de temps?

siberian

Frex makes the Kraks compulsive tendencies to take things apart look like childs play, no?

Frex

Discussion Starter · #71 · Apr 21, 2012

I like to take on the challenge like that! indeed

nickm

· #72 · Apr 21, 2012

siberian said:
C'est plus court par le peripherique Nord..

siberian

Yes flights go over the top of the world! est-ce-que vous pouvez voir Russia chez vous?

nickm

· #73 · Apr 21, 2012

Frex, merci!!

Frex

Discussion Starter · #74 · Apr 21, 2012

nickm said:
Frex, merci!!

y a pas de quoi ,there is not enough,

haywood801

· #75 · Apr 23, 2012

GOOD LORD!

Frex

Discussion Starter · #76 · Apr 23, 2012

Hello everyone, I'm new here.
Frex, I'm French, I just finished a tutorial on the rehabilitation of my Touareg V10 engine AYH 2003.
I changed the distribution module that had broken
My English is not perfect, I apologize in advance.
Try my documentation server ...

pdf document of 230 pages

DIY Rehabilitation of a Touareg V10 AYH 2003 Engine [Frex].pdf

http://88.187.43.251/VW/Tutorial/

haywood801

· #77 · Apr 23, 2012

VERY IMPRESSIVE MY FRIEND!!!

Welcome to the Forum!

Frex

Discussion Starter · #78 · Apr 25, 2012

Togwotee said:
FREX! Wow, what a great documentation of a rebuilt! I enjoyed every word and every photo. Thank you so much for taking the time to do this! It has been very informative & I learned a lot ! THANKS & PEACE

Thank you very much,

Frex

Discussion Starter · #79 · Apr 25, 2012

direct link to the tutorial

http://88.187.43.251/VW/Tutorial/Rehabilitation of a Touareg V10 AYH 2003 Engine Frex.pdf

Login: visiteur

Password : vw

getaway

· #80 · Apr 25, 2012

outstanding Frex
Your commitment to bringing this machine back to life is impressive.
The internals of these motors are just extraordinary. A fantastic insight into the workings.
Well done mate
cheers
matt

61 - 80 of 124 Posts

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