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tharlan505

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Discussion starter · #1 ·
Hi Guys,

I'm the proud new owner of the highly coveted VW Touareg.
(Also new to the forum, glad to be here.)

I just bought a used 2004 V6 3.2L, with a laundry list of problems.
(This thread will only focus on one of those problems).
(about 150,000 miles on it, all around New Orleans, Louisiana, USA).

I hope this first post saves some time, money and busted knuckles for others.
I'll do my best to be clear and make it relevant to others, and I am committed to finding/ posting the final solution.



The main problem I want to solve so I can use this awesome Touareg confidently, is this nerve-racking low Grinding noise that is most pronounced at 40 Mph's. (Sounds like its in the front to me, but most people think it's in the rear, acoustics can be deceptive, I need help). It doesn't seem to shake the steering-wheel, but it is audibly noticeable with upping temperature, and travel speed, loudest at 40Mph.

Before agreeing to purchase this Touareg for a steal, I brought it to the nearest shop with an "Open lift on a busy Friday" (AKA, Tire Slingdom), with the Touareg seller's permission. I had Tire Kingdom Techs drive it up to 40mph and put it up on the lift to diagnose the noise I described to them.

I was very impressed with the guys they had there, I wanted my real mechanic to look at it, but he was too busy, and these kids swarmed all over it, hard-core. The seller of the Touareg showed up and got involved by the time it was up on the lift. All three guys, one an ASE certified mechanic, confidently showed a metal scraping noise coming from the rear-right wheel. (Also both rear CV axles have 1/2-inch+ Lateral play, this might be normal on a 4x4 with adjustable height). The wheel didn't wiggle, but made a noise as they spun the wheels by hand and listened in spots as a team of three intense technicians.

They said "For sure" the symptom is a compromised wheel bearing, and "You'll want to replace those rear CV Axles soon too, but that noise is from this Rear-Right wheel bearing".

Against their strong advice to buy ONLY Japanese vehicles, I felt ok with the knowledge of "wheel bearing needs replacing" and purchased the damn thing anyway.
(It's a Touareg, I couldn't help it.)

So I replaced the Wheel bearing with an exactly identical new bearing. Fairly challenging, took a few hours each of three days. (9 hours total w/ limited tools, but I'm confident it was done carefully and correctly.)

Successful wheel bearing replacement at home, but same noise persists!!!!
'Must be the rear brakes, CV Joints, or differential bearings. (I had the wheel bearing & hub professionally pressed into bearing carrier buy a local machine shop, the rotor looked like sh*t, pads looked new, shoes looked old, but OK-ish, again, the Disc Rotor had black rings on the inner side. I don't think it is warped, no noise or wobble/vibration when braking, just ridges and rings on it, certainly warn down, but no audible symptoms of rotor warpage.)

I jacked the rear-end up, off the ground and spun the rear wheels by hand, laying on my back to listen for any clues with a naked ear (I will get a stethoscope and an inferRed video thermometer if need-be), I can't turn the wheels fast enough to reproduce the grounding noise. It happens most pronounced at 40 MPH's after warming up, or in warm weather. After driving while in warm weather, it can be heard at 25 Mph's and less pronounced even up to 85 Mph's.

The noise can be described as a low grinding/chewing/whirring with a foot on the gas pedal (cruising or accelerating), BUT a different higher-frequency when not touching the gas pedal, coasting, decelerating, not connected to engine speed (nothing to do with RPM's), but determined by pedal play and Mph's.

Ruling out the wheel bearing, how would I tell if it is related to the brake system (pads, shoes, rotor, park-stomp-cable), or the power train, (I am thinking it could be one of the rear differential bearings, or a drive shaft, or even something in the the trans, or front end, but I don't want to just throw parts at it. How can we decipher the root problem?



Has anyone else had these symptoms with any Touareg model?

Any V8?, TDI?, any 4x4? Where should I look, What should I check? How can I verify with out changing unnecessary parts?


Any info, at all would be greatly appreciated and valued by others who might have this problem next.

Thank you!
 
Check the Front differential threads..
 
Has the car got 4 IDENTICAL tires fitted - same make, same model, same tread pattern, same size, and all the tread wear within 2 or 3/32nds?

Have you inspected the centre bearing rubber?

And it sounds like the rotors and pads are shot anyway!
 
Discussion starter · #4 ·
Yes, all four tires look new and match. He said they are new and under some kind of "warranty".

The Strut that pulls up he parking-brake stomp pedal is trash, no light comes on the gauge cluster when parking brake is applied, I think there may have been a chance the previous owner drove it with the parking brake on, and damaged something over time.

The noise does sound like a bad bearing somewhere.

What is the "Center Bearing Rubber"?
Is the half-way along the main drive shaft, between transmission and rear differential? If so, It looks soft and tight, not damage I can tell, but I will check it a again.

Thanks noobytoogy.
 
Yes, all four tires look new and match. He said they are new and under some kind of "warranty".

The Strut that pulls up he parking-brake stomp pedal is trash, no light comes on the gauge cluster when parking brake is applied, I think there may have been a chance the previous owner drove it with the parking brake on, and damaged something over time.

The noise does sound like a bad bearing somewhere.

What is the "Center Bearing Rubber"?
Is the half-way along the main drive shaft, between transmission and rear differential? If so, It looks soft and tight, not damage I can tell, but I will check it a again.

Thanks noobytoogy.
Try wiggling the main drive shaft, if it wiggles or has any play, then you would need to replace the rubber bearing that supports the drive shaft.
 
sounds like front (or rear) diff. My former 05V8 had the front diff go bad at ~110000 miles. elected to replaced with unit from VW, although I understand that they can be rebuilt using common gears for much less than replacement.

Symptoms were a grinding sound and constant whine....somewhat sporadic, but once it's there, it's there.

My rear diff seal/prop shaft had been replaced about 15k miles earlier.

cheap solution could be to replace diff fluid and look for metal shavings? See if new fluid quiets it down for a little bit?
 
Discussion starter · #8 ·
Last night I replaced the rear differential oil (1.1 liters of mobil1 75w-90).

I drained the old gear oil into a glass jar. It was black/dark brown. I used a clean magnet to try to find any metal. Nothing. (I was half-expecting to find a broken gear tooth.)
 
Discussion starter · #9 ·
I just went under the Touareg to inspect the rear drive-shaft bearing.

The rubber looks perfect, but very soft. Only about a 1/4-inch of vertical play when grabing the shaft right behind this point (b/t this rubber support and the rear differential).

In the this video, it shows another touareg with severe play at this location. Mine is not like this, but I don't know what the tolerances should be. This location might explain why I cant seem to tell where the noise is coming from.


I attached some files to too.
 

Attachments

Get your car up, and let the wheels spinn. You'll need to determine where from does that sound come. Than we'll be more helpful.
 
Discussion starter · #11 ·
What part of your front differential in your 2005 V8 was causing the issue? was it a gear or a bearing, or something else?

'Hope I'm not being rude, but, How much did it cost? Did you replace it yourself?
 
Change the oil in the front diff and the transfer box too.

The parking brake piston is a common failure and easily replaced. Do read the stuff in the link I gave you to get yourself up to speed.
 
Discussion starter · #14 ·
I did that yesterday and could not tell where it was coming from, because I can not turn the wheels fast enough to reproduce it. I could tell the pads and rotors where slightly rubbing at both rear wheels, but I think thats normal on every car.

I will go get a stethoscope this evening to help. I also thought I could use an inferRed thermometer the see which parts get the the hottest.
 
Discussion starter · #16 ·
Wait, just to clarify.
Should I put the whole car on Jack-stands, start the engine, and put it in drive then go under it to listen for the noise?

Or just turn the wheels by hand while laying under it, with the car on jack-stands? Will that make the drive-shaft (propeller-shaft) spin?
 
Wait, just to clarify.
Should I put the whole car on Jack-stands, start the engine, and put it in drive then go under it to listen for the noise?

Or just turn the wheels by hand while laying under it, with the car on jack-stands? Will that make the drive-shaft (propeller-shaft) spin?

You'll need the correct fluids first.

No, do not put it on stands to run it - that's bloody dangerous.

You need to take it somewhere they can put it safely on a proper lift and know what they're doing.
 
Discussion starter · #18 ·
Thanks, I would not have tried that at home either. I'll take it to a lift-rack see what I can find. It will have to be monday or tuesday.

Until then, I'll change the front differential and transfer case oils, get a stethoscope and listen as I turn the wheels by hand to see what I find.

I might adjust the parking brakes at the rear wheels too, to make sure they are not rubbing.

Thanks for all the help. i'll be checking this post regularly and posting updates.
 
Before you fiddle with the parking brakes, get and fit a new damper for the parking brake pedal. 15 minute job.

There should be no more than 5 to 8 clicks on the pedal to set the brake.

The parking brake drum, part of the rear rotors, can rust very badly on the friction face because the brake is only applied when the car is stationary.

Once a month, drive the car slowly for a short distance with the brake partially applied to sweep the rust off the friction surface.
 
Discussion starter · #20 ·
That's true. I will see if they sell the damper/strut at Autozone. i can take the old one out and see if they have match. I know they sell those things by the inch.

i'll also give it a few wheel revolutions with slight parking brake on.
 
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