New Rear Axle Wont Fit - Club Touareg Forums
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post #1 of 12 Old 1 Week Ago Thread Starter
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New Rear Axle Wont Fit

My apologies if this is an active topic. Mt search function isn't working.

I have my driveshaft out, but the new one is not going back in. It's an aftermarket replacement form Detroit Axle, it was fairly highly rated. I can attach either end, no problem, but with either end in place I cannot get the entire axle back in place.

If I install it rear differential first, as everyone suggests, I can barely slide the rubber flange coupling past the trans spindle but I'm a good 3/32" too long and it simple wont compress any more.

I've tried the reverse installation and can't get past my rear brace in front of the differential.

Should it be that tight? Am I missing a step in compressing the shaft? have I bought a bum part? Am I on teh right track and need just a little more oomph to get it in?

Any comments would be appreciated. I'm going to comb the archive and more than likely reinstall my old shaft and park it until I can find a solution.
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post #2 of 12 Old 1 Week Ago
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Are you installing the rear axle, or the rear driveshaft? Seems like driveshaft. Is this on your 1935 Ford, or your 2004 Touareg? 2015? Without any vehicle info, it's very difficult to provide you with any assistance.

Are you sure your got the right part? There's several different driveshafts with varying lengths depending on engine and equipment. Take both drive shafts and measure them total length with the fully compressed, and fully stretched.

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As above it would have helped if, when you signed up, you had completed your profile with your model, year and location.

Click on User CP to do so.

Different markets got different models and different models got different drive shafts which is what I think you are talking about and not your rear axle.

Please elaborate.

If the issue is the centre bearing rubber having split then you most probably did not need a new drive shaft!

Look up The Jimi Fix.

It costs nothing and works long term too.

VW Touareg models are as follows:
Generation 1: T1 is model 7LA & facelift T2 is model 7L6
Generation 2: T3 is model 7P5 & facelift T4 is model 7P6
Generation 3: T5 is model CR7 [Not available in "VW Atlas" North America!]
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post #4 of 12 Old 1 Week Ago Thread Starter
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I thought that I had when I signed up. I'll go back and do so. Thanks
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post #5 of 12 Old 1 Week Ago Thread Starter
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My apologies, I've updated my info and appreciate your response. I have a 2005 V-6 Touareg.
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I was trying to avoid resorting to the DIY jury rig repair but I guess that's the way to go. Thanks
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No need to avoid it at all! It works!!

Just get a bit of grease into the bearing itself whilst you have the shaft off the car.

Have you measured the old and new shafts as suggested?

VW Touareg models are as follows:
Generation 1: T1 is model 7LA & facelift T2 is model 7L6
Generation 2: T3 is model 7P5 & facelift T4 is model 7P6
Generation 3: T5 is model CR7 [Not available in "VW Atlas" North America!]
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First thing to check is get out a tape measure and make sure they are the same length. I can’t remember exactly what I had done to install my new one but do remember it being a struggle getting it back in. I’m sure I used a pry bar getting it back in

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post #9 of 12 Old 1 Week Ago Thread Starter
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The new shaft was 1/2" longer fully compressed on the work bench. I measured it and tried again any way. No way it was going in, prybar, screw driver or grease. I executed a Jimi fix and had the old one back in without a struggle in 1o minutes. There was 3/4" clearance on that one. So in affect the new shaft was 1.25" longer. I guess I'll be calling the Distributor on Monday. Jimi Fix works like a champ.

Thanks
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post #10 of 12 Old 1 Week Ago Thread Starter
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I did measure it and it was 1/2" longer. I went with the Jimi Fix and reinstalled the old one. Didn't think to grease the bearing as I was just trying to get it off the jack stands. Will pop some in there next time it's up.. Thanks for the advice.
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